Carbon Fiber Rapid Prototyping
Go from CAD to a functional composite part in weeks, not months. Accelerate your innovation cycle with our fast-turn prototyping services.
Why Rapid Prototype with Composites?
Functional Testing
Build a prototype strong enough for real-world testing, not just a 3D-printed plastic model. Validate stiffness, mounting points, and durability.
Investor & Stakeholder Buy-In
A physical, high-quality carbon fiber part is far more compelling for demonstrations than a CAD model.
Manufacturability Feedback
The prototyping process itself can reveal crucial Design for Manufacturability (DFM) insights before you commit to expensive production tooling.
Accelerated Iteration
Quickly produce and test multiple design variations to arrive at the optimal solution faster.
Our Agile Prototyping Process
1. Design Review & Strategy
We analyze your CAD and help select the fastest, most cost-effective tooling and material approach.
2. Rapid Tooling
We manufacture a low-cost mold using 3D printing (FDM/SLA) or machined tooling board.
3. Fast-Turn Layup & Cure
We use OOA prepregs or wet layup techniques for quick part fabrication and curing at lower temperatures.
4. Basic Machining & Delivery
The part is trimmed and delivered for your initial fit checks and evaluation.
Prototyping & Low-Volume Tooling Options
3D Printed Molds
Best for: 1-5 parts, complex shapes, fast turnaround.
Materials: High-temp FDM (ULTEM), SLA.
Lead Time: Days.
Tooling Board (Renshape)
Best for: 5-25 parts, better surface finish, medium size.
Materials: High-density polyurethane/epoxy board.
Lead Time: 1-2 weeks.
Soft Aluminum Tooling
Best for: 25-100+ parts, pre-production runs, higher temperature cures.
Materials: 6061 or 7075 aluminum.
Lead Time: 2-4 weeks.
From Prototype to Production
Our prototyping phase provides critical insights, allowing for design refinements that ensure your final production parts meet the highest standards for performance and aesthetics. The transition from a rapid prototype to fully optimized production is seamless.
Every rapid prototype refines the path to production, minimizing rework and maximizing efficiency. We ensure that our initial 'looks-like' models evolve into 'works-like' and ultimately, flawless production components.
Get Your Prototype Started
Need to validate your composite design without the long lead times and high cost of production tooling? Get a functional carbon fiber prototype in your hands, fast.