Is a damaged carbon fiber component threatening your operations or budget?
Engineered Carbon Fiber Repair
Extend the life of your high-value composite assets. We inspect, design, and execute structural repairs to return damaged components to service.
Start Your Repair InquiryCommon Composite Damage We Repair
Impact Damage
From dropped tools to runway debris, we repair delamination and fiber damage caused by impacts (BVID).
Delamination
We identify and repair separation between composite plies using resin injection or bonded patch techniques.
Heat Damage
For components exposed to excessive temperatures, we assess matrix damage and perform necessary repairs.
Abrasions & Wear
We refurbish surfaces and structurally worn areas to restore aerodynamic performance and integrity.
Our Five-Step Repair Process
Initial Assessment & NDI
We conduct a thorough visual and non-destructive inspection (ultrasonics) to map the full extent of the damage.
Repair Design & Substantiation
Our engineers design a repair scheme (e.g., scarf angle, patch size, material) and can provide analysis to show it meets strength requirements.
Damage Removal & Surface Prep
The damaged material is carefully removed, and the area is prepped (abraded, cleaned) for bonding.
Bonded Repair & Curing
A precisely cut composite patch is applied with film adhesive and cured under controlled heat and pressure.
Post-Repair Inspection & Finishing
The repaired area is inspected again via NDI to ensure a quality bond, then finished to match the original surface.
Core Capability: Non-Destructive Inspection (NDI)
Non-destructive inspection is critical because most composite damage is not visible on the surface. Our advanced NDI capabilities allow us to precisely map damage, ensuring a comprehensive and effective repair strategy.
- Ultrasonic A-Scan: Detailed subsurface flaw detection.
- Ultrasonic C-Scan (immersion or portable): Comprehensive volumetric damage mapping.
- Tap Testing: Quick, effective for identifying delaminations and disbonds.
Our technicians are certified to industry standards, including ASNT Level II, guaranteeing the highest quality inspections. Through precise data, we restore and substantiate the integrity of your critical assets.
Serving Critical Asset Owners
Aerospace
Repairing control surfaces, fairings, and radomes for commercial, business, and UAV aircraft, ensuring flight safety and operational integrity.
Motorsport
Restoring damaged chassis tubs, wings, and bodywork to get high-performance vehicles back on the track quickly and safely.
Industrial
Refurbishing composite drive shafts, robotic end-effectors, and other high-wear components for critical industrial applications.
Submit a Repair Assessment Request
Upload photos of the damaged area for a preliminary assessment from our repair team within 48 hours. Providing clear details upfront enables a faster, more accurate initial evaluation.